Dip & Dry System for Low to Mid Production Scale
Overview
The Dip & Dry System for Low to Mid Production Scale is a fully-automatic roll-to-roll solution designed for reagent treatment of conjugate pads, sample pads, or other diagnostic test materials. This system integrates a Dip Tank, Dry Chamber, and Winder into a continuous process that ensures efficient and precise reagent application followed by controlled drying. Optimized for smaller production volumes, it is ideal for facilities requiring low to mid-scale output. With its compact design and customizable configurations, this system delivers high-quality performance while meeting the specific production needs of diagnostic kit manufacturers.
Application
Reagent Treatment:
- Applies reagents uniformly to conjugate pads, sample pads, and other test materials for diagnostic applications.
Small to Medium-Scale Manufacturing:
- Ideal for facilities producing diagnostic components in low to mid-volumes, ensuring efficiency and quality control.
Customization for Production Needs:
- Tailored configurations allow for adjustments in production rolls to meet specific customer requirements, enhancing flexibility and scalability.
Key Features
- Integrated Design: Combines dipping, drying, and winding into a seamless process, reducing manual intervention.
- Customizable Output: Configurable number of production rolls to match varying production volumes.
- Precise Temperature Control: Two-zone drying chamber with adjustable temperatures ranging from 35°C to 80°C ensures optimal drying conditions.
- Compact and Efficient: Scaled-down version designed for efficient reagent treatment without unnecessary complexity, making it cost-effective for smaller operations.
- Durable and Reliable: Built with a robust AC motor and high-quality components to ensure long-term reliability and consistent performance.
Specifications
- Capacity: About 2.5 hours per cycle
- Dry Chamber: Two-zone system (inner oven type)
- Temperature Range: 35°C–80°C
- Material Size: Customizable as per production requirements
- Dimensions: Approx. 940(L) x 900(W) x 1900–2000(H) mm
- Power Requirements: 380VAC, 3P4W, 50/60Hz
- Current: 15.0 KVA, 25A
- Main Driver: AC Motor
The system is designed for reagent treatment of test materials such as conjugate pads and sample pads, providing a fully automated dipping and drying process.
This system is ideal for low to mid-production volumes, offering a compact and efficient solution for smaller manufacturing facilities.
Yes, the number of production rolls and other configurations can be customized based on the customer’s production volume requirements.
The system features a two-zone drying chamber with adjustable temperatures between 35°C and 80°C, ensuring precise and uniform drying of treated materials.
Absolutely. The scaled-down design of the Dip & Dry System ensures efficiency and quality while keeping operational costs low, making it perfect for low to mid-scale production.
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