Automatic Slitting & Bottling System (PAG-501) for Glucoassay
Overview
The Automatic Slitting & Bottling System (PAG-501) is a state-of-the-art, fully automated solution specifically developed to process “No Good” (NG) rows that contain defective cells. Unlike traditional systems, the PAG-501 incorporates advanced vision inspection technology to ensure only good and acceptable strips are filled into bottles, while defective strips are automatically discarded. This automated process significantly reduces production costs, enhances quality control, and improves overall efficiency. Designed for glucoassay manufacturing, the PAG-501 is a reliable and cost-effective solution for handling defect-marked materials with precision and care.
Key Features
- Defective Cell Detection & Removal: Vision inspection automatically identifies and discards defective cells caused by dispensing, lamination, or other production issues.
- Automated Bottle Feeding: Integrated bowl feeder streamlines the process by automatically feeding bottles for filling.
- Robotic Handling System: Modular robotic system ensures seamless feeding and transport of materials throughout the production cycle.
- Adjustable Cell Quantity Per Bottle: Customizable settings allow for bottle filling with 10, 25, or 50 strips, as per production needs.
- High-Precision Cutting: Advanced slitter ensures maximum cut accuracy for consistent strip quality.
- Easy Maintenance: Blade head is easily removable for cleaning and maintenance, reducing downtime.
Applications
- Glucoassay Production: Optimized for handling rows with defect-marked cells, ensuring only good-quality strips are bottled.
- Quality Control in Manufacturing: Enhances quality assurance processes by integrating automatic defect detection and removal.
- Streamlined Packaging: Combines slitting, inspection, and bottling into one continuous, automated workflow, increasing efficiency.
Specifications
- Capacity: 320 bottles/hour (based on 2 defective cells per 25 cells/row)
- Required Manpower: 1 person
- Row Size: Customizable as per customer requirements
- Cut Strip Size: Customizable as per customer requirements
- Bottle Feeder: Suitable for CSP and Sanner bottles (optional configurations available)
- Applicable Bottle Type: CSP, Sanner, or other types as specified by the customer
- Dimensions: Approx. 3900(L) x 1200(W) x 1500(H) mm
- Power Requirements: 110 or 220VAC, 1P, 50/60Hz
- Current: 3.5KVA, 15A
- Air Requirement: 5–7 kgf/㎠
Benefits
- Cost-Effective: Automatic defect removal reduces waste and production costs.
- High Efficiency: Non-stop, continuous operation maximizes throughput and minimizes downtime.
- Enhanced Quality Control: Vision inspection ensures only acceptable strips are packaged, improving overall product quality.
- Versatile Configurations: Customizable row and bottle sizes allow the system to adapt to various production needs.
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