Dip & Dry System for High Production Scale
Overview
The Dip & Dry System for Low to Mid Production Scale is a fully-automatic roll-to-roll solution designed for reagent treatment of conjugate pads, sample pads, or other diagnostic test materials. This system integrates a Dip Tank, Dry Chamber, and Winder into a continuous process that ensures efficient and precise reagent application followed by controlled drying. Optimized for smaller production volumes, it is ideal for facilities requiring low to mid-scale output. With its compact design and customizable configurations, this system delivers high-quality performance while meeting the specific production needs of diagnostic kit manufacturers.
Application
- Reagent Treatment: Ensures precise application of reagents to membranes, conjugate pads, and sample pads in diagnostic manufacturing.
- High-Volume Manufacturing: Ideal for facilities requiring large-scale production with continuous operation.
- Lateral Flow Assay Production: Produces treated materials ready for lamination and further processing.
Key Features
- Dip Tank: Automatic temperature and level control with built-in heater/cooler and tension controller for consistent reagent treatment.
- Dry Chamber: Individually controlled zones with adjustable temperature, dehumidifier, and optimized airflow for efficient drying.
- Splitter: Equipped with a servo motor, rotary ring knives, and EPC for precise cutting and minimal material waste.
- Winder: Slip-type winder ensures even roll-ups with tension controllers for accurate winding.
Specifications
- Capacity: Configurable based on customer requirements
- Material Size: Wide roll up to 300mm
- Temperature Range: 35°C–80°C
- Power Requirements: 380VAC, 3P4W, 50/60Hz
- Current: 15.0KVA, 25A
This system is ideal for high-production scale facilities, offering exceptional throughput for large volumes.
Yes, the system can be customized to process narrow rolls based on specific requirements.
The dip tank features automatic temperature and level controls, ensuring uniform reagent application across the material.
The system is compatible with membranes, conjugate pads, sample pads, and other diagnostic materials.
No, the system is designed with easy-to-clean components, such as quick-detaching roller housings, for convenient maintenance.
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