About Us

Prahas Healthcare is a leading provider of innovative diagnostic solutions, specializing in high-quality raw materials, custom automation systems, and cutting-edge IVD products.

Contact Info

  • SF51, Siddheshwat Hallmark, Ajwa Rd., Vadodara, Gujarat 390019, India
  • info@prahashealthcare.com
  • Monday to Saturday, 10:00 AM to 07:00 PM

Filling & Sealing System

Prahas Healthcare > Misc Equipment > Filling & Sealing System

Filling & Sealing System

Overview

The Filling & Sealing System is an advanced automatic bottling solution designed to streamline the filling and sealing processes for various containers, including tubes, vials, and bottles. This versatile system is capable of filling containers with liquids such as buffer solutions and securely sealing them using aluminum foil or a variety of capping options, including screw-on and flip-off caps. Fully customizable to meet specific container types, filling requirements, and packaging needs, this system enhances efficiency, precision, and overall production quality.

Key Features

  • Flexible Container Compatibility: Designed to handle tubes, vials, and bottles of various shapes and sizes.
  • Customizable Filling Options: Adaptable filling volume and material to meet specific production requirements.
  • Secure Sealing: Offers sealing options such as aluminum foil sealing or capping with screw-on, flip-off, or other caps.
  • Integrated Inspection: Built-in sensors inspect the fill status to ensure product accuracy and quality.
  • Customizable Design: Fully tailored to align with your production scale, container type, and packaging needs.

Specifications

  • Required Manpower: 1 person
  • Feeding Method: Manual (Optional: Bowl feeder)
  • Capacity: Approx. 40,000 pcs/8 hours (Based on “10 Vial/Jig” at 5ml, specification dependent)
  • Filling Volume: As per customer’s requirement
  • Filling Material: As per customer’s requirement
  • Sealing Temperature: Max. 170°C (Adjustable based on material)
  • Inspection: Built-in sensors for fill-status inspection
  • Power: 220VAC, 1P, 50/60Hz
  • Current: 1.5KVA, 8A
  • Air Requirement: 5–7 kgf/㎠ (Regulated air supply)
  • Dimensions & Weight: Customizable based on customer requirements

Applications

  • Pharmaceuticals & Diagnostics: Ideal for filling buffer solutions and sealing diagnostic vials and bottles.
  • Food & Beverages: Suitable for liquid filling and sealing in food-grade containers.
  • Industrial Applications: Customizable for industrial liquid bottling and packaging needs.