Membrane Laminator & Card Cutter for Urine Assay
Overview
The Membrane Laminator & Card Cutter for Urine Assay is an advanced automated laminating system designed to streamline the production of diagnostic cards. This machine efficiently attaches pre-treated membrane strip rolls onto a PVC backing roll, producing finished cards (uncut or master sheets) with precision and consistency. It is capable of laminating 2 to 12 lines of strips simultaneously, guided by alignment fixtures to ensure high-quality output. The laminated sheets are then cut to a desired length (standard 256 mm), making them ready for the next stage of manufacturing, where individual test strips (dip sticks) are created. By automating the entire process, this system maximizes production efficiency, minimizes material loss, and ensures consistent product quality, making it an essential tool for large-scale diagnostic kit production.
Application
Diagnostic Kit Production:
- Automates the lamination of membranes onto PVC backing for lateral flow assays and rapid diagnostic tests.
- Cuts laminated sheets into precise lengths, ensuring readiness for further processing into individual test strips.
Industrial Automation:
- Enhances productivity by combining high-speed lamination and cutting processes, ideal for large-scale manufacturing operations.
Customized Manufacturing:
- Accommodates specific customer requirements for membrane roll sizes, lamination lines, and cutting dimensions, offering flexibility in production.
Key Features
- High Throughput: Maximizes productivity with adjustable cutting and feeding speeds.
- Consistent Quality: Ensures precise mechanical lamination, preventing irregularities, swelling, or contamination typical in manual processes.
- Customizable Operations: Supports up to 12 lamination lines and variable membrane and PVC roll sizes for tailored manufacturing needs.
- Efficient Design: Minimizes material loss and enhances product quality through a fully automated process.
Specifications
- Cutting Speed: Variable
- Feeding Speed: 50–150 mm/sec (adjustable)
- Membrane Roll Loading: Up to 24 rolls (12 active, 12 spare)
- Lamination Lines: 2–12 strips (as per requirement)
- Membrane Roll Size: 5 mm wide, up to 100 m long
- Plastic Roll Size: 60–120 mm wide, up to 100 m long
- Dimensions: Approx. 4000(L) × 700(W) × 1300(H) mm
- Weight: Approx. 500 kg
- Power Requirements: 220 VAC, 1P, 50/60Hz, 2.5 KVA, 12A
This machine automates the lamination of membranes onto PVC backing and cuts the laminated sheets into precise card lengths, ready for further manufacturing into diagnostic test strips.
The system supports 2 to 12 lamination lines, as per the customer's requirements.
Yes, the machine allows for cutting at the standard 256 mm or any desired length based on production needs.
This laminator is ideal for the healthcare and diagnostic industries, particularly for manufacturing lateral flow assays and rapid diagnostic kits.
Yes, the machine can be customized for membrane roll sizes, PVC film sizes, and lamination line configurations to meet specific customer requirements.
All Biomaterials
This shortcode can only be used on a single product page.
Reach Us
Thanks for clicking. That felt good.
Close